Kia Carens: Indicators And Gauges / Instrument Cluster Repair procedures

Kia Carens RP (2013-2018) Service Manual / Body Electrical System / Indicators And Gauges / Instrument Cluster Repair procedures

Removal
1.
Disconnect the negative (-) battery terminal.
2.
Remove the cluster fascia panel.
(Refer to Body - "Cluster Fascia Panel")
3.
Remove the cluster (A) after removing 2 screws.

4.
Disconnect the cluster connecter (A) from the cluster.

Installation
1.
Connect the cluster connector.
2.
Install the cluster assembly.
3.
Install the cluster facia panel.
4.
Connect the negative (-) battery terminal.
Inspection
1.
Check point (Warning indicator)
NO
Ref
Symbol
Color
Name
Signal Input
Signal Control
(Unit / Sensor)
Check Point
1

Green
Turn Left
C-CAN
BCM
1)
CAN line failure
2

Green
Turn Right
C-CAN
3

Green
Front Fog
C-CAN
BCM
1)
CAN line failure
4

Yellow
Rear Fog
C-CAN
BCM
1)
CAN line failure
5

Blue
High Beam
C-CAN
BCM
1)
CAN line failure
6

Green
Low Beam
C-CAN
BCM
1)
CAN Line failure
7

Green
Tail Lamp
C-CAN
BCM
1)
CAN Line failure
8

Green
Cruise
C-CAN
EMS
1)
CAN line failure
9

Green
SET
C-CAN
EMS
1)
CAN line failure
10

Green
Speed Limiter
C-CAN
EMS
1)
CAN line failure
11

Red
Seat Belt
C-CAN
BCM
1)
CAN line failure
12

Red
Air Bag
C-CAN
ACU
1)
CAN line failure
13

Yellow
Trunk Open
C-CAN
BCM
1)
CAN line failure
14

Red
Door Open
C-CAN
BCM
1)
CAN line failure
15

Red
High Temperature
C-CAN
EMS
1)
CAN line failure
16

Yellow
Immobilizer
C-CAN
Hardwire
SMK
1)
CAN line failure
2)
Wiring failure
17

Yellow
ABS
C-CAN
ESC
1)
CAN line failure
18

Yellow
EPB
C-CAN
EPB
1)
CAN line failure
19

Yellow
ESC
C-CAN
ESC
1)
CAN line failure
20

Yellow
ESC OFF
C-CAN
ESC
1)
CAN line failure
21

Yellow
TPMS
(Tread & Fail)
C-CAN
TPMS
1)
CAN line failure
22

Yellow
Fuel Low
Hardwire
Fuel Sender
1)
Fuel sender failure
2)
Wiring failure
23

Yellow
Overspeed
Hardwire
Speed input signal
1)
Wiring failure
24

Red
Parking Brake
C-CAN
BCM
TCS
EPB
1)
CAN line failure
25

Red
Oil Pressure
Hardwire
Oil Pressure Sensor
1)
Wiring failure
26

Yellow
Oil Level
C-CAN
EMS
1)
CAN line failure
27

Red
Battery Charge
Hardwire
Battery Sensor
1)
Wiring failure
28

Yellow
Check Engine
C-CAN
EMS
1)
CAN line failure
29

Yellow
Low Washer
Hardwire
Water Level Sensor
1)
Wiring failure
30

Green
White
Yellow
LDWS
C-CAN
LDWS
1)
CAN line failure
31

Green
Active ECO
Hardwire
ECO ON/OFF Switch
1)
Switch failure
2)
Wiring failure
32

Yellow
Glow
C-CAN
Glow Plug
1)
Glow plug failure
2)
CAN line failure
33

Red
EPS
C-CAN
EPS Unit
1)
EPS unit failure
2)
CAN line failure
34

Red
Water Seperator
C-CAN
Fuel filter water seperator sensor
1)
Water seperator sensor failure
2)
CAN line failure
35

Green
Auto Stop
C-CAN
EMS
1)
CAN line failure

Yellow
Auto Stop
C-CAN
EMS
1)
CAN line failure
36

Yellow
Ice Warnig
C-CAN
Ambient sensor
1)
CAN line failure

2.
Check point (Gauge)
No.
Name
Signal Input
Signal Control
(Unit/Sensor)
Check Point
1
Speedometer
C-CAN (A/T), Hardwire (M/T)
TCU (A/T),
Vehicle speed sensor (M/T)
1)
CAN Line failure (A/T)
2)
Wiring failure (M/T)
2
Tachometer
C-CAN
EMS
1)
CAN Line failure
3
Cooling water temperature
C-CAN
EMS
1)
CAN Line failure
4
Fuel
Hardwire
Fuel sender
1)
Fuel sender failure
2)
Wiring failure
5
Shift indicator
C-CAN
TCU
1)
CAN Line failure

3.
Check the specified value of cluster connector in specified condition.
No.
Description
Input/ Output
Communication
Value (V)
Specified conditions
A1
IGN1
Input
Hardwire
9 ~ 16
IGN switch ON
A2
DC 12V input (ISG only)
Input
Hardwire
 
IGN Switch ON
A3
M/T 'R' input
Input
Hardwire
9 ~ 16
IGN switch ON
A4
Heated steering wheel
Input
Hardwire
5 ~
Heated steering wheel switch ON
A5
-
 
 
 
 
A6
Low washer
Input
Hardwire
~ 2.7
IGN ON & warning lamp turn ON
A7
Oil pressure
Input
Hardwire
~ 2.7
IGN switch ON, warning lamp ON
A8
Battery charge
Input
Hardwire
~ 1.5
IGN switch ON, charge switch ON
A9
Active ECO
Input
Hardwire
~ 2.7
IGN switch ON, ACTIVE ECO switch ON, warning lamp ON
A10
Immobilizer
Input
Hardwire
~ 1
IGN switch ON, warning lamp ON
A11
Switch GND
Input
Hardwire
~ 1
Always
A12
-
 
 
 
 
A13
Rheostat up switch
Input
Hardwire
~ 2.7
IGN switch ON, Illumination UP
A14
Rheostat down switch
Input
Hardwire
~ 2.7
IGN switch ON, Illumination DOWN
A15
-
 
 
 
 
A16
Water separator sensor
Input
Hardwire
~ 2.7
IGN switch ON, Warning lamp turn OFF
A17
D output
Output
Hardwire
6 ~ 15
IGN ON & shift the lever in D
A18
S output
Output
Hardwire
6 ~ 15
IGN ON & shift the lever in S
A19
4P_OUT
Output
Hardwire
~ 1.2
IGN switch ON, vehicle speed over 1KM/H
A20
Detent output
Output
Hardwire
6 ~ 15
IGN ON & rheostat up to max position
A21
Battery
Input
Hardwire
9 ~ 16
Always
A22
ILL+ 
Input
Hardwire
9 ~ 16
Tail lamp switch ON
A23
Airbag
Input
CAN
-
 
A24
-
 
 
 
 
A25
Signal GND
Input
Hardwire
~1
Always
A26
Speed input (-)  (M/T)
Input
Hardwire
 
IGN Switch ON
A27
C CAN high
Input
CAN
-
 
A28
C CAN low
Input
CAN
-
 
A29
MM CAN high
Input
CAN
-
 
A30
MM CAN low
Input
CAN
-
 
A31
Fuel GND
Input
Hardwire
~ 1
Always
A32
Fuel
Input
Hardwire
~ 1.3
Gauge is FULL
7.68 ~
Gauge is EMPTY
A33
Trip switch 1
Input
Hardwire
Trip switch input power
IGN switch ON &
control the trip switch
A34
Trip switch 2
Input
Hardwire
Trip switch input power
IGN switch ON &
control the trip switch
A35
-
 
 
 
 
A36
N output
Output
Hardwire
6 ~ 15
IGN ON & shift the lever in N
A37
R output
Output
Hardwire
6 ~ 15
IGN ON & shift the lever in R
A38
P output
Output
Hardwire
6 ~ 15
IGN ON & shift the lever in P
A39
ALT L output (ISG only)
Input
Hardwire
~ 2.7
IGN switch ON, warning lamp ON
A40
Illumination GND
Input
Hardwire
~ 1
Always

4.
Communication information with another units.
Transmission
Reception
Communication
Remarks
Cluster
BCM
C-CAN
Fuel supply signal
Instantaneous fuel consumption
LFW lamp ON signal
Vehicle setting
Illumination setting
Cluster
EMS
C-CAN
Active ECO mode
Cluster
MDPS
C-CAN
Flex steering switch
Cluster
ACU
C-CAN
Air bag
ACU
Cluster
CAN
Air bag warning control
BCM
Cluster
CAN
Hood warning
DATC
Cluster
CAN
Outside temperature
EHPS
Cluster
CAN
Warning message control
EMS
Cluster
CAN
Tachometer control
Temperature gauge control
Engine warning simbol, CRUISE, SET warning control, GSI (Gear Shift Indicator)
ESC
Cluster
CAN
Warning control
BCM
Cluster
CAN
Vehicle setting control
Warning and buzzer indicate, PAS control
LDWS
Cluster
CAN
LDWS warning lamp, message indicate
SMK
Cluster
CAN
Smart key indicate
TCS
Cluster
CAN
ESC OFF switch information
SCC control the brake lamp and indicate
TCU
Cluster
CAN
Shift lever information (AT)
TPMS
Cluster
CAN
TPMS information

5.
The other information about the cluster
(1)
USM (User Setting Mode)
USM is set using the steering wheel remote control button.
IMS seat, IMS steering, auto door lock/unlock, head lamp escort, welcome light, welcome sound and triple • turn signal lamp are ntroled.
(2)
USM setting procedure
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