Kia Carens: Clutch Master Cylinder / Repair procedures

Kia Carens RP (2013-2018) Service Manual / Clutch System / Clutch Master Cylinder / Repair procedures

Removal

Remove the battery.

G 1.6 GDI (Refer to Engine Electrical System - "Battery")

G 2.0 GDI (Refer to Engine Electrical System - "Battery")

G 2.0 MPI (Refer to Engine Electrical System - "Battery")

D 1.7 LP (Refer to Engine Electrical System - "Battery")

D 1.7 HP (Refer to Engine Electrical System - "Battery")

Remove the ECM.

G 1.6 GDI (Refer to Engine Control/Fuel System - "Engine Control Module")

G 2.0 GDI (Refer to Engine Control/Fuel System - "Engine Control Module")

G 2.0 MPI (Refer to Engine Control/Fuel System - "Engine Control Module")

D 1.7 LP (Refer to Engine Control/Fuel System - "Engine Control Module")

D 1.7 HP (Refer to Engine Control/Fuel System - "Engine Control Module")

Remove the following items.

[Diesel 1.7 LP / HP]

(1)	Remove the fuel filter. D 1.7 LP (Refer to Engine Control/Fuel System - "Fuel Filter") D 1.7 HP (Refer to Engine Control/Fuel System - "Fuel Filter")

(2)

Remove the regulator (B) and reservoir hose (A) from the clutch master cylinder.

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

[Gasoline 1.6 / 2.0]

(1)

Disconnect the clutch tube (B) and reservoir hose (A) from the clutch master cylinder.

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

4.	Disconnect the clutch sensor connector. (Only Electronic Parking Brake)

5.	Separate the push rod (A) from the clutch pedal assembly after remove the pin and washer.

6.	Remove the master cylinder by rotating in a clockwise direction.

Installation

When installing, O-rings of clutch tube & regulator connector should be replaced with a new one.

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure after pouring the brake fluid. [Gasoline 1.6 / 2.0, Diesel 1.7 LP] (Refer to Clutch System - "Clutch Release Cylinder") [Diesel 1.7 HP] (Refer to Clutch System - "Concentric Slave Cylinder Assembly")

Components and components location

Components 1. Clutch switch 2. Ignition lock switch 3. Clutch pedal assembly 4. Master cylinder assembly 5. Connector (Only diesel) 6. Regu ...

Clutch Tube

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Other information:

Kia Carens RP (2013-2018) Owners Manual: Additional safety precautions

Never let passengers ride in the cargo area or on top of a foldeddown back seat. All occupants should sit upright, fully back in their seats with their seat belts on and their feet on the floor. Passengers should not move out of or change seats while the vehicle is moving. A passenger who i ...

Kia Carens RP (2013-2018) Owners Manual: Starting the gasoline engine

1.Make sure the parking brake is applied. 2.Manual Transaxle - Depress the clutch pedal fully and shift the transaxle into Neutral. Keep the clutch pedal and brake pedal depressed while turning the ignition switch to the start position. Automatic Transaxle - Place the transaxle shift lever in P (P ...