Kia Carens: Concentric Slave Cylinder Assembly / Repair procedures

Kia Carens RP (2013-2018) Service Manual / Clutch System / Concentric Slave Cylinder Assembly / Repair procedures

Removal

1.	Remove the transaxle assembly. (Refer to Manual Transaxle System - " Manual Transaxle")

Remove the concentric slave cylinder assembly (B) from the manual transaxle after removing bolts (A).

Tightening torque:

11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)

3.	Remove the concentric slave cylinder assembly after pushing the rubber (A) to direction of the arrow.

Installation

•	When it is assembled, it must be free from invasive foreign matters and oil leakage.

•	When it is installed, assembly oil (KLUBER 9R100)must be applied adequately to inner surface of body and outer surface of tube guide.

•	After tightening bolts temporarily, tighten the bolt completely at the same time with regulation torque.

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure in concentric slave cylinder after pouring the brake fluid.

Adjustment

Concentric Slave Cylinder Air Bleeding Procedure

•	Do not reuse the drained fluid.

•	Always use genuine DOT3/DOT4 brake Fluid.

•	Using a non-genuine DOT3/DOT4 brake fluid can cause corrosion and decrease the life of the system.

•	Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.

•	Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

1.	After disconnecting a cap from the concentric slave cylinder air bleeder, insert a vinyl hose in the plug.

2.	Refill the brake fluid up to "Max" line of reservoir.

3.	Pump the clutch pedal about 10 times.

Loosen the air bleed screw (A) at hold down the clutch pedal to allow air to escape from the clutch system. Then tighten the air bleed screw.

Tightening torque:

6.8 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 9.2 ~ 13.3 lb-ft)

•	When loosen or tighten the air bleed plug, make a fixed concentric slave cylinder with spanner.

5.	Repeat 2~4 steps until there is no bubble in the fluid.

6.	Refill the brake fluid up to "Max" line of reservoir.

Components and components location

Components 1. Concentric slave cylinder assembly 2. Manual transaxle case ...

Clutch Release Fork and Clutch Release Bearing

...

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