Kia Carens: Brake System / Specifications
Kia Carens RP (2013-2018) Service Manual / Brake System / Specifications
| Specifications |
|
Item |
Specification |
|
|
Master cylinder |
Type |
Fixed |
|
Cylinder I.D. |
CBS : Ø 22.22 mm (0.875 in) ABS/ESP : Ø 23.8 mm (0.937 in) |
|
|
Piston stroke |
45 ± 1 mm (1.77 ± 0.039 in) |
|
|
Fluid level switch |
Provided |
|
|
Brake booster |
Size |
10.5" Single |
|
Boosting ratio |
9 : 1 |
|
|
Front disc brake |
Type |
Ventilated disc |
|
Disc O.D. |
Ø 300 mm (Ø 11.81 in) |
|
|
Disc thickness |
28 mm (1.10 in) |
|
|
Caliper piston |
Single |
|
|
Cylinder I.D. |
Ø 60.0 mm (Ø 2.36 in) |
|
|
Rear disc brake |
Type |
Solid disc |
|
Disc O.D. |
Ø 284 mm (11.18 in) |
|
|
Disc thickness |
10 mm (0.39 in) |
|
|
Caliper piston |
Single |
|
|
Cylinder I.D. |
Ø 38 mm (1.49 in) |
|
|
Parking brake (Without EPB) |
Type |
BIR (Ball-in-Ramp) |
|
Actuation |
Lever |
|
O.D. : Outer Diameter
I.D : Inner Diameter
|
Specification (ABS)
|
Part |
Item |
Standard value |
Remark |
|
HECU |
System |
4 Channel 4 Sensor (Solenoid) |
|
|
Type |
Motor, valve relay intergrated type |
||
|
Operating Voltage |
10 ~ 16 V |
||
|
Operating Temperature |
-40 ~ 120 °C (-40 ~ 248°F) |
||
|
Motor power |
270 W |
||
|
Active Wheel speed sensor (ABS) |
Supply voltage |
DC 4.5 ~ 20 V |
|
|
Output current low |
5.9 ~ 8.4 mA |
|
|
|
Output current high |
11.8 ~ 16.8 mA |
|
|
|
Output range |
1 ~ 2,500 Hz |
|
|
|
Tone wheel |
Front : 48 teeth, Rear : 47 teeth |
|
|
|
Air gap |
0.4 ~ 1.5 mm |
|
Specification (ESP)
|
Part |
Item |
Standard value |
Remark |
|
HECU |
System |
4 Channel 4 Sensor (Solenoid) |
Total control (ABS, EBD, TCS, ESP) |
|
Type |
Motor, valve relay intergrated type |
||
|
Operating Voltage |
10 ~ 16 V |
||
|
Operating Temperature |
-40 ~ 120 °C (-40 ~ 248°F) |
||
|
Motor power |
270 W |
||
|
Active Wheel speed sensor |
Supply voltage |
DC 4.5 ~ 20 V |
|
|
Output current low |
5.9 ~ 8.4 mA |
|
|
|
Output current high |
11.8~ 16.8 mA |
|
|
|
Output range |
1 ~ 2,500 Hz |
|
|
|
Tone wheel |
Front : 48 teeth, Rear : 47 teeth |
|
|
|
Air gap |
0.4 ~ 1.5 mm |
|
|
|
Yaw rate & G sensor (CAN TYPE) |
Operating Voltage |
10 ~ 16 V |
|
|
Current Consumption |
Max. 140 mA |
|
|
|
Yaw rate sensor measurement range |
± 75 °/sec |
|
|
|
Lateral / Longitudinal G sensor measurement range |
± 14.715 m/s² |
|
Service Standard
|
Items |
Standard value |
|
Brake pedal height |
183 mm (7.20 in) |
|
Brake pedal Full stroke |
135 mm (5.31 in) |
|
Stop lamp switch clearance |
1.0 ~ 2.0 mm (0.04 ~ 0.08 in) |
|
Front brake disc thickness |
28 mm (1.10 in) |
|
Front brake disc pad thickness |
11 mm (0.43 in) |
|
Rear brake disc thickness |
10 mm (0.39 in) |
|
Rear brake disc pad thickness |
10 mm (0.39 in) |
Tightening Torques
|
Items |
N.m |
kgf.m |
lb-ft |
|
|
Hub nut |
88.3 ~ 107.9 |
9.0 ~ 11.0 |
65.1 ~ 79.6 |
|
|
Master cylinder to brake booster |
12.7 ~ 16.7 |
1.3 ~ 1.7 |
9.4 ~ 12.3 |
|
|
Brake booster mounting nuts |
16.7 ~ 25.5 |
1.7 ~ 2.6 |
12.3 ~ 18.8 |
|
|
Air bleeding screw |
6.9 ~ 12.7 |
0.7 ~ 1.3 |
5.1 ~ 9.4 |
|
|
Brake tube flare nuts |
12.7 ~ 16.7 |
1.3 ~ 1.7 |
9.4 ~ 12.3 |
|
|
Front caliper guide rod bolts |
21.6 ~ 31.4 |
2.2 ~ 3.2 |
15.9 ~ 23.1 |
|
|
Rear caliper guide rod bolts |
21.6 ~ 31.4 |
2.2 ~ 3.2 |
15.9 ~ 23.1 |
|
|
Front caliper assembly to knuckle |
78.5 ~ 98.1 |
8.0 ~ 10.0 |
57.9 ~ 72.3 |
|
|
Rear caliper assembly to knuckle |
63.7 ~ 73.5 |
6.5 ~ 7.5 |
47.0 ~ 54.2 |
|
|
Brake hose to caliper |
24.5 ~ 29.4 |
2.5 ~ 3.0 |
18.1 ~ 21.7 |
|
|
Brake pedal member bracket bolts |
16.7 ~ 25.5 |
1.7 ~ 2.6 |
12.3 ~ 18.8 |
|
|
Brake pedal shaft nut |
24.5 ~ 34.3 |
2.5 ~ 3.5 |
18.1 ~ 25.3 |
|
|
Wheel speed sensor mounting bolt |
6.9 ~ 10.7 |
0.7 ~ 1.1 |
5.1 ~ 8.0 |
|
|
HECU bracket mounting nuts |
16.7 ~ 25.5 |
1.7 ~ 2.6 |
12.3 ~ 18.8 |
|
|
Yaw rate&G sensor mounting nuts |
7.8 ~ 11.8 |
0.8 ~ 1.2 |
5.8 ~ 8.7 |
|
Lubricants
|
Items |
Recommended |
Quantity |
|
|
Brake fluid |
DOT 3 or DOT 4 |
As required |
|
|
Brake pedal bushing and bolt |
Chassis grease |
As required |
|
|
Parking brake shoe and backing plate contacting surface |
Heat resistance grease |
As required |
|
|
Front Caliper guide rod and boot |
KL-64Y |
0.6 ~ 1.1g |
|
|
Rear Caliper guide rod and boot |
NON EPB |
KL-64Y |
0.5 ~ 1.0g |
|
EPB |
0.8 ~ 2.0g |
||
Brake System
...
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Special Service Tools
Tool(Number and Name)
Illustration
Use
09581-11000
Piston expander
Spre ...
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